Drilling Journal
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Drilling Journal

The Deephole journal shares practical articles for manufacturers, engineers and workshop teams working with deep-hole processes. Topics cover setup, tooling, machine planning, process control and South African operational realities.

What Is Gun Drilling

What Is Gun Drilling

An introduction to the purpose and basics of gun-drilling in engineering workshops.

Boring Basics

Boring Basics

A simple overview of deep-hole boring and when it follows drilling.

Choosing Hole Process

Choosing Hole Process

How to decide between drilling, boring and follow-up finishing operations.

Straight Hole Setup

Straight Hole Setup

Setup habits that help improve hole straightness on long drilling jobs.

Chip Control Basics

Chip Control Basics

Why chip evacuation matters so much in deep-hole drilling work.

Why Coolant Matters

Why Coolant Matters

A practical look at coolant delivery and cleanliness in deep-hole processes.

Guide Bush Role

Guide Bush Role

The function of a guide bush in stable drilling starts.

Long Part Workholding

Long Part Workholding

Workholding ideas for bars, shafts and other long components.

Common Hole Errors

Common Hole Errors

Typical deep-hole quality problems and what can cause them.

Checking Straightness

Checking Straightness

Methods for checking whether a drilled or bored hole tracks correctly.

Entry And Exit Care

Entry And Exit Care

Why the start and finish of a hole need careful planning.

Tooling Life Habits

Tooling Life Habits

Routine habits that can help preserve drilling tooling in production.

Machine Layout Planning

Machine Layout Planning

What to consider when planning workshop space for a deep-hole machine.

Operator Safety Points

Operator Safety Points

Basic safety considerations around drilling machines, coolant and moving parts.

First Run Checklist

First Run Checklist

A useful checklist for the first production run after setup.

Production Or Jobbing

Production Or Jobbing

How machine and tooling choices differ between production and mixed-batch shops.

When Boring Helps

When Boring Helps

Situations where deep-hole boring can improve an existing drilled hole.

Supporting Slender Workpieces

Supporting Slender Workpieces

Ways to support flexible parts during long-hole machining operations.

Workshop Utility Needs

Workshop Utility Needs

Power, coolant, floor and handling considerations before machine arrival.

Coolant Cleanliness

Coolant Cleanliness

Why coolant housekeeping supports more stable drilling conditions.

Training New Operators

Training New Operators

A practical approach to introducing new operators to deep-hole machines.

Small Shop Opportunities

Small Shop Opportunities

How smaller engineering shops can add value with specialised hole-making capability.

Reducing Setup Time

Reducing Setup Time

Ideas for reducing setup time without sacrificing process control.

Production Repeatability

Production Repeatability

What helps maintain repeatability over ongoing drilling batches.

Inspection After Drilling

Inspection After Drilling

Simple post-drilling inspection steps that support quality control.

Using Pilot Holes

Using Pilot Holes

When pilot holes can help with process control and entry accuracy.

Long Bar Handling

Long Bar Handling

Handling tips for long bars and shafts before and after machining.

Surface Finish Thoughts

Surface Finish Thoughts

Factors that can influence internal surface condition in deep holes.

Toolmaking Deep Holes

Toolmaking Deep Holes

Why toolmaking often depends on accurate drilled channels and passages.

Hydraulic Manifold Notes

Hydraulic Manifold Notes

Important process considerations for manifold blocks and intersecting passages.

Quoting Deep-Hole Jobs

Quoting Deep-Hole Jobs

Operational points shops should review when costing deep-hole work.

Acceptance Preparation

Acceptance Preparation

How to prepare your team and workshop for machine acceptance.

Service Interval Thinking

Service Interval Thinking

A practical view of maintenance planning for deep-hole equipment.

Spares To Keep

Spares To Keep

Useful service and consumable items to keep available in-house.

Trial Part Approach

Trial Part Approach

Why proving a process on a trial part can reduce production risk.

Floor Space Planning

Floor Space Planning

Key floor-space considerations for machine placement and long-part flow.

Coolant Housekeeping Rules

Coolant Housekeeping Rules

Practical housekeeping rules for cleaner coolant systems and surroundings.

Why Training Matters

Why Training Matters

How operator and setter training supports consistent deep-hole outcomes.

Supporting National Sites

Supporting National Sites

What South African workshops should expect from remote technical support and planning.

What This Journal Covers

If your work involves gun-drilling or deep-hole boring, the right information saves time, scrap and machine downtime. This journal focuses on the practical side of the job: machine selection, tooling choices, setup checks, coolant handling, alignment, and the small process decisions that affect finish and repeatability.

The articles are written for people who already know the pressure of a full production floor. Whether you are running a single specialised machine in Benoni or supporting a busy shop in Durban, you will find guidance that fits day-to-day production rather than theory.

How to Use the Articles When Planning a Job

Start with the piece that matches your current bottleneck. If hole straightness is drifting, read about alignment and process control first. If tool life is inconsistent, begin with tooling selection and coolant delivery. If a new machine is being brought into the workshop, the setup and commissioning notes will help you ask the right questions before production starts.

  • Check the part material and hole length before choosing a drilling approach.
  • Confirm the required finish, tolerance and straightness up front.
  • Match tooling, workholding and coolant delivery to the job.
  • Plan for operator training and first-off checks before full production.

Topics That Matter on the Workshop Floor

The journal is aimed at the issues that affect output in real South African shops, from load-shedding interruptions to coolant management in coastal humidity. You will find articles on machine installation, commissioning, alignment checks, process troubleshooting, preventive maintenance and breakdown support. These are the areas that usually decide whether a job runs smoothly or keeps stopping for adjustments.

We also cover production startup and spare parts planning, because the first few days on a new process often decide how stable the run will be. A good start reduces rework and helps the team build a repeatable method quicker, which is what every production manager wants.

Tooling, Setup and Process Control

Deep-hole work depends on more than the machine itself. Tooling selection, setup optimisation and coolant system condition all play a part in how the bore behaves. Small issues can build into larger problems if they are left unchecked, so the journal keeps returning to the basics: centring, alignment, feed control and chip evacuation.

  • Tooling selection guides for different hole depths and materials.
  • Setup checks that help reduce drift during long runs.
  • Coolant system service notes for cleaner cutting and better tool life.
  • Process troubleshooting tips for vibration, finish issues and inconsistent output.

Support for South African Production Conditions

Factories in Johannesburg, Pretoria, Cape Town, Durban and Gqeberha all work under different conditions, and the journal takes that into account. Power interruptions, municipal water quality, corrosion risk near the coast and local maintenance schedules can all affect deep-hole performance. Practical articles help you prepare for these conditions before they interrupt production.

We keep the focus on what works in local workshops, from East Rand support needs to larger Gauteng coverage. That means advice on preventive maintenance, operator training and spare parts support that you can use on an ordinary shift, not just in ideal test conditions.

Choosing the Right Article for Your Team

Not every reader needs the same level of detail. A sales engineer may want a short overview of setup considerations, while a machine technician may need a deeper look at alignment or commissioning. A workshop supervisor may want a practical checklist that the team can follow on shift. The journal is structured so you can move between those needs without wasting time.

When in doubt, choose the article that matches the stage of the job. New installation, first production run, routine maintenance or fault finding all call for different advice, and that is exactly how the content is organised.

Stay Close to Real Work

Deephole has supported manufacturers and engineering shops since 2008, so the journal reflects what customers ask for most often: clear setup advice, steady process control and support that keeps machines working. If you need direct help, use the enquiry form on our contact page and our team will route it to the right person.

From tooling support to training, the point is always the same: keep the process stable, keep the machine productive and keep the workshop moving forward. A well planned bore is easier to hold than to fix later.

Questions we get asked

What kind of articles will I find in the Drilling Journal?

You will find practical articles on gun-drilling and deep-hole boring, including setup, tooling, alignment, process control, maintenance and troubleshooting.

Is the journal useful for both operators and managers?

Yes. The content is written for workshop teams, so it can help operators, technicians, engineers and production managers depending on the article.

Can the journal help when planning a new machine or process?

Yes. It covers commissioning, tooling selection, startup and support topics that are useful when planning a new deep-hole job or adding equipment to the workshop.

Planning something? Send the team a message.

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